Battery Powered Die Handling Cart

DIE CHANGING AND TRANSFER CART (DTC)

Die Changing and Transfer Cart is specially designed to safely and precisely transport and change dies (molds) in industrial applications ranging from 5 to 50 Tons (11,000 to 110,000 lbs) These carts are equipped with single-wheel steering. The vehicle has a ±90° turning capability around the rear axle pivot center, providing high maneuverability and operational flexibility in confined spaces.

  • Capacity
    5 to 50 Tons
    (11,000 to 110,000 lbs)
  • Steering
    Single-Wheel
    Steering
  • Power Supply
    Lithium
    Battery

OVERVIEW

About Die Changing and Transfer Carts

Die Changing and Transfer Carts are engineered for the safe, precise, and efficient handling of dies (molds) in industrial applications ranging from 5 to 50 tons (11,000–110,000 lbs). These systems ensure smooth die changing operations while reducing downtime and increasing production efficiency.

Equipped with single-wheel steering and a ±90° turning capability around the rear axle pivot center, they offer excellent maneuverability and operational flexibility in confined spaces. This makes them ideal for automotive, metal forming, appliance manufacturing, and all sectors requiring frequent die changes.

To ensure reliable performance on different factory surfaces, the carts can be fitted with Vulkolan or Polyurethane wheel options. These materials enhance durability, traction, and shock resistance, supporting stable operations in demanding environments.



FEATURES

Remote Service Assistance
Uninterrupted Service Support

IOT (Internet of Things)
Instant Vehicle Insights With Real-Time Monitoring

Safety Operations
Load sensors, Laser Scanners, Warning Lights. and more

Customizable Dimensions / Loading Platform
Load-specific Top Table Design

HMI Screen
Displays Real-Time Data and Control Functions

Autonomous / Remote Control
Autonomous or Remote Control Options



TECHNICAL INFORMATIONS

Capacity

5 to 50 Tons
11,000 to 110,000 lbs

Power Source

Battery / Diesel

Speed

Up to 20 m/min
Up to 66 ft/min

Motors

PMAC / AC high efficiency motors

Steering

Single-Wheel steering

Loading Table

On request

Wheels

Vulkollan / Polyurethane

Safety

Safety Laser Scanner, Ultrasonic Sensors and Bumpers

Control

Remote control / Autonomous

Dimensions

On request

Certification

OHS regulations, EN standards, CE certificated

Movements

+-90° rotation, Rear Axle Rotation Center







AUGMENTED REALITY

Step into the future of material handling with our Augmented Reality (AR) experience. Our AR page offers an interactive exploration of our state-of-the-art transfer carts, designed to elevate your operational efficiency.

You can view the advanced safety sensors integrated into each cart, ensuring optimal protection for your team and equipment. Explore the dynamic movement capabilities and maneuvering modes that allow our transfer carts to navigate tight spaces and complex environments with ease.

This tool provides a comprehensive overview of how our transfer carts function in real-world scenarios, helping you make informed decisions about how they can be integrated into your operations. 




Frequently Asked Questions

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A Die Changing and Transfer Cart is an industrial transport system engineered to lift, carry, and precisely position heavy dies, molds, and tooling assemblies within production facilities. These carts combine load transportation with die change support, enabling fast, safe, and controlled movement between machining, storage, press, and assembly areas.

They are especially useful in environments where:

  • manual handling and forklifts are unsafe or inefficient,

  • cranes are over-capacity or too slow for frequent horizontal transfers,

  • precision die placement is required at production stations,

  • production lines demand rapid die changeovers to reduce downtime.

Die Changing and Transfer Carts enhance workplace safety, reduce cycle times, and improve process repeatability in manufacturing workflows.

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Die Changing and Transfer Carts are engineered to match specific production requirements. Common technical features include:

  • Robust load capacity tailored to die weight and size

  • Heavy-duty lift mechanisms capable of precise vertical positioning

  • Electric, diesel or battery drive systems, including lithium-ion options

  • Custom die attachment fixtures for secure handling

  • Control systems ranging from wired pendants to wireless or automated operation

  • Safety systems such as emergency stop, collision sensors, warning lights, and brake interlocks

  • Optional guidance systems (rails or autonomous guidance)

These features ensure safe, repeatable, and precise die handling even in rapid production environments.

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Die Changing and Transfer Carts deliver significant benefits for heavy manufacturing environments:

  • Faster die changeovers, reducing machine downtime

  • Improved safety by minimizing manual lifting and forklift use

  • Precise positioning of dies and molds at tooling stations

  • Repeatable, reliable transfers that support quality and throughput

  • Integration with production and automation lines

Industries that commonly use these carts include:

  • Automotive manufacturing

  • Heavy machinery manufacturing

  • Stamping and pressing operations

  • Injection molding and die casting

  • Metal fabrication and tooling shops

  • Aerospace and defense manufacturing

These carts are especially valuable where frequent tooling changes and high-volume production demand consistent material flow and minimal process interruptions.





CUSTOMER SATISFACTION

Working with FADA Engineering was extremely efficient and reassuring for us. The delivered transfer trolleys exceeded our expectations and provided significant improvements to our production processes.
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UZEYIR KOSELI - Maintenance Manager
Our cooperation with FADA Engineering is very valuable for us in terms of professionalism and customer satisfaction. The 100 tonne capacity trolley we purchased met our expectations and we continue to use it safely. They prevented our production line from being interrupted by taking quick action in case of malfunctions. As İĞREK MAKİNA, we recommend FADA Engineering as a reliable solution partner.
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MEHMET ALPEREN KARA - Production Engineer
The two coil transfer trolleys we purchased from FADA Engineering exceeded our expectations in terms of both capacity and performance. We achieved significant efficiency in our production processes and always received fast technical support from their team. The service we received throughout our cooperation reinforced our trust in FADA Engineering as a long-term solution partner.
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MURAT SERIN - Production Operator
In our 5 tonne capacity tanker rotater transfer cart project, we had a successful process thanks to the professionalism of FADA Engineering. The product works smoothly and we thank TIRSAN for their support.
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EGEMEN ELKAYA - Department Manager



OTHER PRODUCTS

Coil Handling Cart

CUSTOMIZABLE TRANSFER CARTS FOR PROJECT

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