Battery Powered Transfer Trolley

HEAVY DUTY TRANSFER CART (HDC)

Heavy Duty Transfer Carts offer innovative solutions specifically designed for the efficient, safe, and precise transportation of loads ranging from 100 to 400 tons (220,000 to 880,000 lbs) within industrial facilities. These vehicles provide versatility through remote control and autonomous control features.

  • Capacity
    100 Tons to 400 Tons
    (220,000 to 880,000 lbs)
  • Steering
    All-Wheel
    Steering Types
  • Power Supply
    Lithium
    Battery

OVERVIEW

About Heavy Duty Transfer Carts

Heavy Duty Transfer Carts are engineered for the safe, precise, and efficient transport of extremely heavy loads ranging from 100 to 400 tons (220,000–880,000 lbs). Designed for demanding industrial applications, they ensure stable handling, high durability, and exceptional performance across various production environments.

These vehicles can be configured with multiple wheel options and steering systems to match different surfaces and operational layouts. Standard steering options include front/rear, front-axle, and axial steering, while optional rear-wheel or rear-axle steering provides enhanced maneuverability in confined spaces. For specialized workflows, hydraulic lifting systems and self-adjusting rotators can be integrated to support welding, assembly, and heavy-duty alignment processes.



FEATURES

Remote Service Assistance
Uninterrupted Service Support

IOT (Internet of Things)
Instant Vehicle Insights With Real-Time Monitoring

Safety Operations
Load sensors, Laser Scanners, Warning Lights. and more

Autonomous / Remote Control
Autonomous or Remote Control Options

Customizable Dimensions / Loading Platform
Load-specific Top Table Design

HMI Screen
Displays Real-Time Data and Control Functions



TECHNICAL INFORMATIONS

Capacity

100 to 400 Tons
220,000 to 880,000 lbs

Power Source

Battery / Diesel

Speed

Up to 20 m/min
Up to 66 ft/min

Motors

PMAC / AC high efficiency motors

Steering

Front wheel steering, All-Wheel steering

Loading Table

On request

Wheels

Vulkollan

Safety

Safety Laser Scanner, Ultrasonic Sensors and Bumpers

Control

Remote control / Autonomous

Dimensions

On request

Certification

OHS regulations, EN standards, CE certificated

Movements

360° rotation (Carousel) and crab movement (horizontal and diagonal movements)







AUGMENTED REALITY

Step into the future of material handling with our Augmented Reality (AR) experience. Our AR page offers an interactive exploration of our state-of-the-art transfer carts, designed to elevate your operational efficiency.

You can view the advanced safety sensors integrated into each cart, ensuring optimal protection for your team and equipment. Explore the dynamic movement capabilities and maneuvering modes that allow our transfer carts to navigate tight spaces and complex environments with ease.

This tool provides a comprehensive overview of how our transfer carts function in real-world scenarios, helping you make informed decisions about how they can be integrated into your operations.




Frequently Asked Questions

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A Heavy Duty Transfer Cart is an industrial material handling solution designed to transport extremely heavy loads safely and efficiently across factory floors, warehouses, and production facilities. These carts are engineered with robust frames and drivetrain systems to support heavy and oversized payloads that are impractical for standard forklifts or manual handling.

Heavy Duty Transfer Carts are typically used when:

  • loads exceed the capacity of forklifts or pallet jacks

  • there’s a need for stable, repeatable horizontal movement

  • material must be transported between assembly stations

  • production layout requires frequent load repositioning

They provide a dependable way to reduce manual labor, improve safety, and maintain material flow continuity in heavy industrial environments.

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Heavy Duty Transfer Carts are configured based on load requirements and operating conditions. Key features include:

  • High load capacities, scalable for project-specific needs

  • Reinforced structural frames for stability and longevity

  • Electric, diesel, or battery power units, including lithium options

  • Remote, onboard, or automated control systems

  • Guided travel (rails) or free movement under guidance systems

  • Safety systems such as emergency stop, lights, collision sensors

Payload capacities can be tailored to handle equipment, molds, materials, or assemblies ranging from tens of tons to hundreds of tons depending on application.

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Heavy Duty Transfer Carts bring multiple advantages to industrial operations:

  • Safe and stable transport of very heavy or oversized loads

  • Reduced reliance on cranes and forklifts for horizontal movement

  • Enhanced workplace safety with controlled motion

  • Consistent, repeatable transfers improve process reliability

  • Integration with existing workflows (assembly, welding, pre-store staging)

Industries that benefit most include:

  • Automotive manufacturing

  • Heavy machinery manufacturing

  • Metal fabrication and steel service centers

  • Aerospace components production

  • Energy, power, and modular construction industries

These carts support efficient material handling where weight, size, or production frequency makes standard equipment impractical.





CUSTOMER SATISFACTION

Working with FADA Engineering was extremely efficient and reassuring for us. The delivered transfer trolleys exceeded our expectations and provided significant improvements to our production processes.
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UZEYIR KOSELI - Maintenance Manager
Our cooperation with FADA Engineering is very valuable for us in terms of professionalism and customer satisfaction. The 100 tonne capacity trolley we purchased met our expectations and we continue to use it safely. They prevented our production line from being interrupted by taking quick action in case of malfunctions. As İĞREK MAKİNA, we recommend FADA Engineering as a reliable solution partner.
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MEHMET ALPEREN KARA - Production Engineer
The two coil transfer trolleys we purchased from FADA Engineering exceeded our expectations in terms of both capacity and performance. We achieved significant efficiency in our production processes and always received fast technical support from their team. The service we received throughout our cooperation reinforced our trust in FADA Engineering as a long-term solution partner.
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MURAT SERIN - Production Operator
In our 5 tonne capacity tanker rotater transfer cart project, we had a successful process thanks to the professionalism of FADA Engineering. The product works smoothly and we thank TIRSAN for their support.
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EGEMEN ELKAYA - Department Manager



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